dragon-logoImproving the accuracy and visibility of compliance during inspections with Maximo and Fingertip.

    guerbet-logo-vector

    Dragon LNG is a key energy provider for the UK. The business’s Liquefied Natural Gas (LNG) import terminal receives, stores and regasifies LNG. This provides a vital source of clean and reliable energy for the UK.

    Taking a new approach to inspections

    Dragon LNG’s manual, paper-based ATEX inspection process was proving time-consuming and cumbersome to manage. Technicians had to fill out paper forms, which were then converted to PDF format to upload to the system. The details were then entered into a spreadsheet to create reports. The result was an administrative millstone that became a full-time job for one administrator.

    The business wanted a new solution that:

    • Saved time completing admin tasks
    • Removed the paper trail
    • Fully integrated with Maximo

    Although several ATEX inspection solutions were on the market, none integrated directly with Maximo. This was a major issue for Dragon LNG because all their maintenance records were stored in Maximo.

    Following a series of discussions, we offered Dragon LNG an ideal solution by utilising Fingertip Mobile due to its mobile forms capability. Fingertip’s mobile forms can be configured using conditional logic to guide technicians through complex maintenance processes and ensure that those processes are carried out the way you want them to be every time. This is especially important for clients where safety is paramount, such as when dealing with volatile products such as LNG.

    Fingertip Logo XL

    Transitioning seamlessly to a new system

    Dragon LNG wanted the transition to the new system to be as seamless as possible. To ensure user continuity, the screens presented to technicians and the output report had to look like the existing paper forms they filled out.

    The specific inspection forms for particular assets were:

    • Instantly available to technicians (to avoid delays)
    • Formatted in the same way as the existing paper forms
    • Able to feedback errors & data input into Maximo accurately

    Storing all data in one central system

    Although ATEX inspections still require technicians to allocate the same time, the administrative tasks that once followed the inspections have been eradicated. Data is now input directly into Maximo in real-time at the point of work.

    The inspection is either signed off or flagged for further action, with work orders issued and re-inspections scheduled. An audit trail of all inspections is available, and all details are centrally stored in Maximo for inspection at any time.

    Providing benefits to the entire business

    Following the successful delivery of the ATEX inspections, the process ran smoothly. attention has turned to other potential applications that would benefit from a mobile solution.

    Dragon LNG has recently extended the use of Fingertip to manage inspections of other equipment, including valves and flange joints.

    The inspection capability uses the core Fingertip Audit and Inspection functionality to provide a solution to meet the compliance requirement for inspecting assets with Atmospheric Explosion risks, which can only be done using ATEX devices.

    This module is also suitable for all types of process and compliance-driven inspections, including building condition audits, electrical inspections, safety inspections, meter readings and asset data collection.

    Our-Terminal-900x600[1]

    What the client said:

    “Fingertip enables technicians to operate more effectively out in the field using specific Maximo functionality. The developers worked with us to create a version of Fingertip that would relate specifically to ATEX inspections. It would become a paperless process with everything held in one place – namely Maximo.”

    “Eventually, we will have a totally mobile workforce so that all of our work orders will carry a real-time stamp, and our data will be accurate and up to date at all times. We think Fingertip is a great solution.”
    John Jones, Maintenance Planner, Dragon LNG

    LEARN MORE

    If you'd like to learn more about this project or would like any other information on Maximo Application Suite,  click here to contact us. We'd love to hear from you!

     

     

    Sign up to our free newsletter to explore emerging technologies, industry events and Maximo best practice.